TAILIEUCHUNG - Stepper Motor System Basics (Rev. 2/2010)

1. STEPPER MOTOR SYSTEMS OVERVIEW Motion Control, in electronic terms, means to accurately control the movement of an object based on either speed, distance, load, inertia or a combination of all these factors. There are numerous types of motion control systems, including; Stepper Motor, Linear Step Motor, DC Brush, Brushless, Servo, Brushless Servo and more. This document will concentrate on Step Motor technology. In Theory, a Stepper motor is a marvel in simplicity. It has no brushes, or contacts. Basically it's a synchronous motor with the magnetic field electronically switched to rotate the armature magnet around | Stepper Motor System Basics Rev. 2 2010 Table of Contents 1. STEPPER MOTOR SYSTEMS 2. STEPPING TYPES OF STEPPER VARIABLE RELUCTANCE .3 PERMANENT MOTOR STEP FULL STEP .5 HALF DESIGN INDUCTANCE. 6 MOTOR MOTOR 3. DRIVER TECHNOLOGY TYPES OF STEP MOTOR UNIPOLAR. 7 R BIPOLAR MOTOR WIRING PHASE CURRENT .9 4. POWER 5. INDEXER STAND-ALONE INTEGRATED CONTROL .12 MULTI-AXIS 1 47 Tyler Place Jericho VT 05465 PHONE 603-882-1447 FAX 603-831-7600 1. STEPPER MOTOR SYSTEMS OVERVIEW Motion Control in electronic terms means to accurately control the movement of an object based on either speed distance load inertia or a combination of all these factors. There are numerous types of motion control systems including Stepper Motor Linear Step Motor DC Brush Brushless Servo Brushless Servo and more. This document will concentrate on Step Motor technology. In Theory a Stepper motor is a marvel in simplicity. It has no brushes or contacts. Basically it s a synchronous motor with the magnetic field electronically switched to rotate the armature magnet around. A Stepping Motor System consists of three basic elements often combined with some type of user interface Host Computer PLC or Dumb Terminal The Indexer or Controller is a microprocessor capable of generating step pulses and direction signals for the driver. In addition the indexer is typically required to perform many other sophisticated command functions. Example Indexer IBC-400 The Driver or Amplifier converts the indexer command signals into the power necessary to energize the motor windings. There are numerous types of drivers with different current amperage ratings and construction technology. Not all drivers are suitable to .

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