TAILIEUCHUNG - Castings 2 Episode 5

Tham khảo tài liệu 'castings 2 episode 5', kỹ thuật - công nghệ, cơ khí - chế tạo máy phục vụ nhu cầu học tập, nghiên cứu và làm việc hiệu quả | 88 Castings However for investment casting the ceramic shell allows a complete range of temperatures to be chosen without difficulty. From Equation it is seen that the freezing time is proportional to the difference between the freezing point of the melt and the temperature of the mould. The few tests of this prediction are reasonably well confirmed for instance Campbell and Olliff 1971 . One important prediction is that when the mould temperature is raised to the melting point of the alloy the fluidity becomes infinite . the melt will run for ever Actually of course this self-evident conclusion needs to be tempered by the realization that the melt will run until stopped by some other force such as gravity surface tension or the mould wall All this corresponds to common sense. Even so this elimination of fluidity limitations is an important feature widely used in the casting of thin-walled aluminium alloy investment castings where it is easy to cast into moulds held at temperatures in excess of the freezing point of the alloys at approximately 600 C. Single crystal turbine blades in nickel-based alloys are also cast into moulds heated to 1450 C or more again well above the freezing point of the alloy. Any problems of fluidity are thereby avoided. Having this one concern removed the founder is then left with only the dozens of additional important factors that are specified for the casting. Solving one problem completely is a help but still leaves plenty of challenges for the casting engineer Effect of surface tension If metals wetted the moulds into which they were cast then the metal would be drawn into the mould by the familiar action of capillary attraction as water wets and thus climbs up a narrow bore glass tube. In general however metals do not wet moulds. In fact mould coatings and release agents are designed to resist wetting. Thus the curvature of the meniscus at the liquid metal front leads to capillary repulsion the metal experiences a back

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